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    Advanced Material Handling: The Flexible Transport System (FTS) from Rexroth

    The Flexible Transport System (FTS) from Bosch Rexroth is an innovative solution designed for the precise transport and positioning of materials and workpieces. It is a magnetically propelled transport platform designed to enhance pallet speed and positioning accuracy, especially for heavier loads like battery modules.

    Traditional rollers, chains, or belt systems often fall short in demanding applications, but the FTS overcomes these limitations with exceptional accuracy, programmable movements, and superior speed. The non-contact drive concept ensures particle-free transport, even in vacuum environments.

    FTS Features at a Glance

    • Extremely Precise

    The FTS achieves remarkable positioning accuracy and high repeatability, thanks to its advanced sensors placed between individual motors and a sophisticated motion control system. This precision is critical in applications requiring meticulous material handling.

    • Individually Scalable

    The system’s scalability allows it to meet various production size requirements. It can be easily expanded with multiple motors to accommodate longer production lines. The carriers are designed to handle both heavy and light objects with equal precision, making the FTS a versatile solution for diverse industries.

    • Flexibly Adaptable

    Offering maximum flexibility, the FTS allows for the free programmability of all carrier movements, including I/O synchronization if needed. This adaptability facilitates quick conversions to different products, ensuring seamless transitions and reducing downtime. The mechanical components of the system are designed to integrate effortlessly with various machines.

    System Description

    The FTS provides the flexibility to build a system tailored to specific needs, whether as a standalone unit or integrated into an existing production line. The open system design enables carriers to transition smoothly between external conveyor belts and the FTS. Additionally, robots can be strategically placed along the tracks to perform assembly tasks in conjunction with the FTS. It features interfaces in C/C++ or PLC with standard Ethernet, and since the software operates on a standard PC, other interfaces can also be incorporated.


    The FTS’s hardware is based on the embedded control YM, offering unparalleled design freedom. This next-generation hardware is engineered to handle complex operations, and its open software architecture supports the creation of customized motion solutions that integrate seamlessly into existing automation landscapes. The compact modular multi-axis controller contains all necessary control and drive hardware, facilitating precise control and high-speed operations.

    High-level programming languages enable the development of intricate motion control programs, while high-speed control loops with 32 kHz bandwidth ensure pinpoint accuracy and performance. This hardware configuration supports complex, high-precision tasks with ease.


    The core of the FTS’s powerful and flexible technology is its intelligent motion control system from Rexroth. This system combines high-performance hardware capable of managing complex processes with open software structures that allow for customized movements. The software integrates effortlessly into existing automation systems, providing a robust and adaptable solution for various applications.

    The control platform includes advanced diagnostics, error analysis, and maintenance capabilities. It continuously monitors carrier positions, current, position errors, and motion profiles, providing real-time data visualization through its toolset. This comprehensive monitoring ensures optimal performance and facilitates prompt issue resolution, maintaining smooth and efficient operations.


    Rexroth’s FTS stands out as a versatile, precise, and adaptable solution for advanced material transport and positioning, meeting the needs of demanding applications with unparalleled efficiency and reliability.

    Rashi Bajpai
    Rashi Bajpai
    Rashi Bajpai is a Sub-Editor associated with ELE Times. She is an engineer with a specialization in Computer Science and Application. She focuses deeply on the new facets of artificial intelligence and other emerging technologies. Her passion for science, writing, and research brings fresh insights into her articles and updates on technology and innovation.

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